Induction Heating Equipment×トクデン - List of Manufacturers, Suppliers, Companies and Products

Induction Heating Jacket Roll

High-precision thermal processing made possible by unique technology! Jacket rolls that produce uniform products.

The "Induction Heating Jacket Roll" utilizes a unique induction heating technology to heat the roll itself, while the jacket provided on the roll shell enables ultra-high precision thermal processing that maintains the surface temperature of the roll within ±0.5℃. This technology allows for the production of uniformly consistent products. The induction heating method heats the roll itself through the action of the magnetic field created by electricity. High-temperature thermal energy can be obtained with high precision in 1℃ increments, ranging from 40 to 420℃. 【Features】 ■ Wide range of temperature settings ■ Achieves uniform surface temperature distribution ■ Electric operation is simple and space-saving ■ Clean and maintenance-free For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Other processing machines
Food Packaging Machinery

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Converting Roll

Creating diverse composite materials! A jacket roll that combines different materials to produce new substances.

In dry lamination and solvent-free lamination, precise temperature control is required depending on the composite materials and adhesives used. The "jacket roll" maintains a uniform surface temperature with fine adjustments of 1°C across all temperature ranges, allowing for the seamless bonding of various materials such as polyester, polyethylene, polypropylene, resin films, aluminum foil, paper, and steel plates, resulting in a wide variety of composite materials. [Main Applications] - Containers for snacks and cup noodles - Food packaging materials for retort products - Electronic component materials (printed circuit boards, lead frames) - Agricultural and industrial materials such as vinyl houses - Beer and juice cans, among others For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Other processing machines
Food Packaging Machinery

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Paper and Calendar Rolls

We create the ideal paper! Rolls that achieve high-precision high-temperature calendering.

Until now, the calendar rolls used in the paper manufacturing process, which relied on steam or oil heating, had the drawback of reducing the strength of the paper due to low-temperature, high-pressure nip processing. This issue has been resolved by the "Jacket Roll." With an induction heating mechanism that allows for flexible temperature settings by heating the roll itself, and a heat pipe mechanism that ensures uniform temperature across the entire surface of the roll, high-precision high-temperature calendering is achieved. This creates "ideal paper" that combines excellent printability, strength, and thickness. 【Main Applications】 ■ Soft Calendar ■ Hard Nip Calendar ■ Machine Calendar ■ Super Calendar For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Other processing machines
Paper Converting Machinery

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Ultra-High Precision Induction Heating Jacket Roll

A jacket roll that achieves a temperature distribution within ±0.5℃ at a roll surface temperature of 250℃.

The "Ultra High Precision Induction Heating Jacket Roll" has made high-temperature precision processing in clean rooms, where the installation of oil rolls is difficult, possible. With a safe and clean electric control that does not use combustible materials, it exhibits excellent characteristics for processing optical films requiring nanometer-level thickness precision and food packaging materials. Additionally, it contributes to space-saving in the work environment as it does not require piping or ancillary equipment. 【Features】 ■ Machine accuracy within 0.003mm for both cylindricity and roundness at high temperatures of 250℃ ■ Achieves an ultimate cylindricity, roundness, and runout of 0.002mm at room temperature ■ Prevents minute deformations during calendering and coating ■ High precision temperature distribution within ±0.5℃ at a roll surface temperature of 250℃ For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Coater
Food Packaging Machinery

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High-Temperature Induction Heating Roll

Prevent deformation of the roll itself and enable flexible high-temperature processing! A roll that demonstrates excellent performance.

The "High-Temperature Induction Heating Roll" enables use in high-temperature ranges that were difficult with conventional thermal contact circulation or electric heater types, achieving a temperature control accuracy of ±3°C at a maximum roll temperature of 700°C. By using a special heat-resistant wire and dividing the internal coils into multiple segments, we demonstrate excellent performance in temperature distribution control for processes such as steel plate and metal plate thermal processing by individually controlling the power supplied to each coil. 【Features】 ■ High-speed response unique to induction heaters, swiftly adapting to sudden changes in rotation speed and set temperature, regardless of load or no-load conditions. ■ Maintains high precision temperature characteristics. ■ Clean and safe design that does not use combustible materials. ■ Reduction of maintenance time and adoption of self-heating rolls. ■ Achieves high production efficiency and energy savings. For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Other processing machines
Paper Converting Machinery

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Induction Heating Jacket Roll - Energy Saving Case Study

Achieve up to 60% energy savings by using the induction heating jacket roll!

The induction heating jacket roll operates without the need for piping, boilers, or circulation pumps, achieving operation with minimal energy. By eliminating heat loss from piping and the energy consumption of circulation pumps, we have received reports of achieving 60% energy savings compared to oil rolls. (Based on our company's case studies) 【Reduced energy consumption (compared to oil rolls)】 ■ Heat loss energy from piping for heat medium supply ■ Heat loss energy from the boiler itself ■ Heat efficiency loss of the boiler ■ Energy consumption of circulation pumps for oil supply Please feel free to contact us for more details.

Company：トクデン
Price：Other

Heating device
Other processing machines
Food Packaging Machinery

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[Energy-saving case presentation] Induction heating jacket roll (heat roll)

Achieve up to 60% energy savings annually! Induction heating jacket rolls that solve the challenges of heat rolls and contribute to increased productivity! Energy-saving case studies available!

The induction heating jacket roll, which uses neither water nor oil, converts electricity into thermal energy without waste, achieving up to a 60% reduction in annual energy consumption! Thanks to our unique induction heating technology, the roll generates heat on its own, enabling high-precision thermal processing with a uniform roll surface temperature of less than 1°C. The auxiliary equipment is minimal, making it easy to introduce this electric roll. Not only does it provide high precision, but it also reduces running costs through energy savings and contributes to the reduction of greenhouse gases (GHG). We encourage you to consider the induction heating jacket roll, which offers many benefits with just one roll. Are you struggling with high running costs, frequent maintenance, or unstable temperature distribution? 【Features】 ■ Wide temperature range setting from 40°C to 400°C ■ Achieves uniform surface temperature distribution ■ Electric operation is simple and space-saving ■ Clean and maintenance-free We will be exhibiting at "CONVERTECH 2025," held at Tokyo Big Sight from January 29 (Wednesday) to 31 (Friday) (Booth number: 6U-12). We look forward to your visit. For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device

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Induction Heating Jacket Roll with a Maximum Temperature of 800℃

The temperature difference at 800℃ is 7℃! Developed an induction heating jacket roll with uniform temperature performance at 800℃!

The "Induction Heating Jacket Roll" has achieved a remarkable temperature of 800°C, significantly exceeding the conventional maximum temperature of 400°C, making it suitable for manufacturing lines that require heat treatment of steel plates, glass, ceramics, and more under high temperatures and uniform conditions. Roll dimensions: φ460 x 1200 mm. The temperature difference within the central 940 mm width at the effective length of the roll was 7°C at 800°C, 7°C at 700°C, and 8°C at 600°C. 【Features】 ■ Breaks through the 400°C barrier, achieving a maximum of 800°C ■ Expected applications for manufacturing lines requiring heat treatment under high temperatures and uniform conditions ■ Demonstrates a temperature distribution accuracy within 10 degrees across the entire effective length of the roll ■ Temperature difference at 800°C is 7°C *For more details, please refer to the PDF document or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Other processing machines
Food Packaging Machinery

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[Energy-saving case presentation] Induction heating jacket roll *Contributes to GHG reduction

Achieve up to 65% energy savings annually! By converting electricity into heat with an efficiency of over 99%, we reduce greenhouse gas (GHG) emissions in the production process.

The induction heating jacket roll, which uses neither water nor oil, converts electricity into thermal energy without waste, achieving up to a 65% reduction in annual energy consumption! Thanks to its unique induction heating technology, it enables the roll to self-heat while maintaining a uniform surface temperature of below 1°C for high-precision thermal processing. **Four Benefits Leading to Decarbonization and Greenhouse Gas (GHG) Reduction:** (1) Over 99% thermal efficiency converts electricity into heat without waste, reducing running costs! (2) Electric system requires only a temperature control panel for utilities. (3) Uniform surface temperature distribution reduces defects and improves yield. (4) Clean and low maintenance with no use of water or oil. For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device

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Roll for heat treatment of synthetic fibers

From aerospace materials to fashion fabrics! Rolls for high-precision thermal processing of fibers.

Super fibers with ultra-high strength and excellent heat resistance, featuring a unique texture, are new synthetic fibers. In the manufacturing process of these fibers, the "thermal stretching," which involves pulling the yarn while heating it after spinning, holds significant importance. In this process, the "jacket roll" thermally processes the fibers with high precision at a high-speed stretching of 400 kilometers per hour, aligning the molecular arrangement and allowing for uniform crystallization without inconsistencies. 【Features】 - Produces a consistently homogeneous and strong material quality - Main applications: synthetic fibers, carbon fiber, spandex For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Other processing machines
Textile Processing Machinery

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Non-woven fabric calendar roll

Freely control the texture of materials! A jacket roll that demonstrates excellent functionality.

The thermal processing of plastic films and magnetic tapes, as well as the rapidly expanding applications of non-woven fabrics in recent years, such as in paper diapers and automotive interior materials, is where the "Jacket Roll" demonstrates its excellent functionality. Additionally, it thermally fuses synthetic fiber webs (a sheet-like mass of fibers aligned in one direction) at regular intervals, creating materials with uniform strength suitable for fabric and a variety of textures appropriate for different applications. 【Main Applications】 ■ Non-woven fabric for paper diapers ■ Non-woven fabric for automotive seats, etc. ■ Magnetic tapes ■ Woven fabrics ■ PVC sheets, and more For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Other processing machines
Textile Processing Machinery

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Fluid Circulation Jacket Roll

Reduce fluid flow to 25% or less! Jacket roll equipped with a jacket chamber.

The "Fluid Circulation Jacket Roll" is a jacket roll equipped with a jacket chamber for fluid circulation. Thanks to the high-precision uniform temperature effect of the jacket chamber, it reduces fluid flow by 25% compared to conventional methods, while achieving a temperature distribution accuracy of ±1°C on the roll surface, thus balancing "energy saving" and "ultra-high precision." Furthermore, the reduction in fluid flow significantly lowers equipment costs. It can operate for both heating and cooling. 【Features】 ■ Reduction of equipment costs ■ Choice of heat source ■ Prevention of condensation on cooling rolls ■ Energy-saving effect ■ Operable with set roll surface temperature For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Other processing machines
Food Packaging Machinery

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Sleeve Jacket Roll

Contributing to further efficiency! Reducing equipment costs by replacing embossed sleeves.

The "Sleeve Jacket Roll" is a groundbreaking product that allows for the replacement of only the outer cylinder (sleeve) of the embossing roll during the changeover of production varieties such as non-woven fabrics. There is no need to completely replace the expensive embossing rolls for each pattern, which helps reduce equipment costs. By introducing this sleeve roll along with various embossing sleeves, equipment costs are lowered, contributing to the production of a wide variety of materials and improving production efficiency. 【Features】 ■ Excellent cost performance ■ Quick replacement operation For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device
Other processing machines
Textile Processing Machinery

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Medium frequency induction heating device

Heating with high precision from liquids to metals! A heating device that enables the production of high-quality products.

The "Medium Frequency Induction Heating Device" utilizes an induction heating method with a medium frequency magnetic field that has high current penetration, allowing for precise heating of metals at a stable temperature, improving yield, and achieving the production of high-quality products. The rapid temperature rise to the set temperature also contributes to production efficiency and energy savings. Since it does not use heat sources other than electricity, it is safe and reduces CO2 emissions. Additionally, it minimizes heat release to the outside, providing a safer working environment. 【Features】 ■ Heating coils are manufactured in various shapes and capacities to match the heated object. ■ Cooling methods can be selected from self-cooling, air cooling, or water cooling. ■ Capacity ranges from 1 to 350 kVA, with frequencies up to 1000 Hz, accommodating a wide range of specifications. ■ Output frequency can be adjusted within the specification range. ■ Matching transformers are also produced in-house, compatible with any voltage or current. For more details, please refer to the catalog or feel free to contact us.

Company：トクデン
Price：Other

Heating device

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Ideal for film thermal processing applications ◎ "Hybrid Roll" with cooling function

Rapid cooling after hot processing is now possible! Significantly reduce downtime and greatly increase operational efficiency!

The "Hybrid Roll" equipped with a mist generation device is an induction heating jacket roll with a cooling function that enables rapid cooling after heating. In addition to reducing equipment costs, downtime, and working hours, it significantly improves operational efficiency. 【Features】 ■ Electric type, no need for large auxiliary equipment ■ Cooling time drastically reduced to 1/4 of natural cooling time (cooling time from 200°C to 100°C) ■ Ideal for small-lot production of various types due to rapid temperature changes ■ Minimal auxiliary equipment and easy maintenance compared to heating and cooling rolls that circulate fluids ■ Maintains a constant temperature unaffected by external heat or load ★ Exhibition information is provided below. For more details, please contact us or visit the exhibition.

Company：トクデン
Price：Other

Heating device
Other processing machines
Food Packaging Machinery

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Induction Heating Equipment×トクデン - List of Manufacturers, Suppliers, Companies and Products

Induction Heating Equipment Product List